What is a vibration mount? |
Posted: October 21, 2021 |
Machines are somewhat robots, as simple as their function looks, there is a lot of inner machismo working all together as one. Each little piece of the machine has its force and effect that you must consider in the long run to protect your machine. In this blog, we shall talk about vibration and how to eliminate it using mounts. Vibration is one of the biggest and most disastrous problems that affects machines, especially the large ones. What happens is that many parts of the machine vibrate while working, that vibration could be minor, meaning it wouldn’t be a problem but annoying, or it could lead to major problems and effects to the machine’s efficiency.
Minor vibrations can be managed easily, they are not harmful to the machine but they cause extra noise around the machine. Major vibration occurs when the whole machine is vibrating in a certain frequency causing its parts to start falling apart. In other words, vibration problems might seem minor, but they can make the machine wear down more quickly over time. Vibration Isolation Mounts Are The SolutionVibration isolation is the process of isolating parts of the machine to limit and manage the vibration as much as possible. Since vibration has been a problem for so long, scientists have found solutions for vibration problems. Nowadays, vibration isolators are manufactured in so many shapes, sizes, and types to match different fields and industries.
What Are Vibration Mounts?
Vibration isolation mounts are mounts made usually of rubber and metal to eliminate vibration and reduce its damage. They are attached to the bottom of your machine to help you limit vibration, and they are applied in many industries such as air conditioning, military equipment, medical equipment, compressors, and more. Anti-vibration mounts are usually made for heavy-duty use. When the machine vibrates, the mounts absorb the vibration to reduce the damage and noise. Types of vibration mountsThere are many types of vibration mounts that differ by their uses and applications. Some of the most common types are:
Bushing mounts: These mounts are used for both extreme and static vibration in different machines. They are made of high-quality materials, and work on supporting high loads and eliminating high frequency noise and vibration. You can find bushing mounts in many industries such as motor vehicles, flexible joints, heavy duty and light duty equipment, combines, harvesters and cooling towers. Cylindrical mounts: These mounts are usually made of stainless steel and heavy-duty rubber. Moreover they are great for noise isolation and shock suppression. They are also known as rubber bobbin mounts and used in many industries. Conical mounts: Also known as rubber cone mounts, they are used in many industries that need a high quality noise and vibration isolation. These mounts are easy to install and known for performing best in environments that apply extreme load and high force. You can find these mounts in many industries such as transmissions and engines for buses, trucks, agricultural vehicles and construction equipment. Vibration mounts are importantIf you are considering installing anti vibration mounts to your machines, then you should learn about their advantages. Vibration mounts are a necessity to avoid extreme machinery damage. Here are some of the most important advantages of vibration mounts: Mounts absorb high-frequency vibrations across many different applications. Some mounts are made specifically to absorb low frequency vibration of sensitive industries such as food processing, electronics, pharma, textile and metrology. Mounts are usually made of a combination of heavy-duty rubber and metal plates. Mixing these two materials allows easy mounting, effective noise and vibration absorption with high durability. High-tech mounts come with safety features to protect both the mounting and the machine. Anti-vibration mounts are advisable for hand-held machines, they protect the user from Hand Arm Vibration Syndrome and a lot of potential health and physical problems. Anti-vibration mounts are easy to install and available in many different sizes, designs and load capabilities. Technological advancements in the industry mean that there are mounts for all types of vibrations including torsional, centrifugal, vertical and horizontal vibrations. There are a lot of advantages for installing anti vibration mounts, they protect your machines, your facility, and your employees. That’s why you need to rethink the importance of installing vibration mounts. Choosing the right vibration mountsInstalling vibration mounts is a must do for every business that includes machines working all day. Before you choose the right vibration mounts for your machines you should answer some questions.
You need to take into consideration the weight of your machines to find the right mounts. The heavier the machine is, the larger the mounts you need.
In simple words, you should make sure the mounts’ weight is suitable for the machines’ weight.
RPM stands for repetition per minute, meaning to measure the machine’s speed to know what mounts could be your best options.
This stands for how much the mounts will compress under the weight of the machine. You can ask for consultation to understand the charts that indicate and measure the static deflection.
Based on all the information you have, you can choose the type that matches your needs, and it is better to seek help if you are not sure about your decision. After understanding and thinking about every point you will be ready to choose the right anti vibration mount for your machine. What to take into consideration?When you choose anti vibration mounts, you should think about many details because any mistake could lead to a disaster. There are many questions that you need to answer and it is better to get professional help. Here are some questions to think about when choosing the right anti vibration mounts:
There are a lot of points to think about before choosing the right mounts for your machines, yet there is one thing to consider, mounts are a precious piece to guarantee the safety of your machines and employees. Vibration mounts will be a great help for maintaining a safe work environment. Build a safe workplace and remember that quality machine protection leads to the best machinery performance.
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